U.S. Department of Energy (DOE) representatives Dr. John ‘Nick’ Lalena (R&D Projects Technology Manager) and Kristen McDaniel (Technical Project Officer, Advanced Manufacturing Office) had a productive visit on October 4th, 2022 to review the progress of the Integrated Virtual Blast Furnace (IVBF) project.
“The collaboration between Purdue University Northwest and U. S. Steel, as well as other industry team members, demonstrates the power of partnership in tackling both domestic manufacturing competitiveness and climate change. Through the Integrated Virtual Blast Furnace (IVBF) project supported by DOE, U. S. Steel Gary Works Blast Furnace #14 operations are positively impacted through process optimization and energy efficiency improvements. At the same time, the project highlights significant potential to reduce CO2 emissions. DOE is proud to support this important project for the steel industry and looks forward to future collaboration,” said the team after visiting CIVS.
During the visit, Lalena and McDaniel, toured U. S. Steel Gary Works to visit Blast Furnace #14, one of the key industrial sites for the project. They were hosted by Joe Morey, Process Innovation Lead; Jason Entwistle, Head of Blast Furnace Technology; Brian Rodgers, Blast Furnace #14 Manager; and Kosta Leontaras, Process Engineer, among others. They were also joined by IVBF team members from CIVS, Purdue West Lafayette, and Oak Ridge National Lab. The team also toured CIVS facilities at PNW and met with CIVS students, staff, faculty, and PNW Provost Dr. Chris Holford. CIVS Director Dr. Chenn Zhou presented an overview of CIVS and the Steel Manufacturing Simulation and Visualization Consortium (SMSVC), including project and technology demonstrations by CIVS research faculty and staff members: Tyamo Okosun, Armin Silaen, Orlando Ugarte, Kyle Toth, and John (Jack) Moreland in the CIVS Immersion Theater and Visualization Lab.
The visit was concluded by a monthly technical review for the IVBF project. The DOE project managers and the project team reviewed ongoing work on the development of a next generation physics-based and data-driven platform integrating advanced computer simulation, visualization, machine learning, and sensors for monitoring and guiding the blast furnace process. When complete, the IVBF will allow operators and engineers to conduct real-time monitoring, rapid predictions, and high-fidelity simulations to determine the best operating conditions for energy efficiency and reduced carbon emission operation. The interactive interfaces for visualization will also aid in the development of virtual training models for workforce development.
“We really appreciate the great support from DOE’s Advanced Manufacturing Office. This visit of DOE managers has been a great inspiration to our students and the IVBF team. We look forward to continued partnerships with DOE and industrial partners to develop and implement cutting-edge technologies for green and sustainable manufacturing in the United States”, said Dr. Chenn Zhou, Director of CIVS and the SMSVC.
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